helimatt Elite Veteran Location: Lafayette, IN
| As to using regular non-heli fuel: OS recommends at least 18% oil, and most heli fuel has more, and we run pure synthetic. I would hesitate adding castor oil to regular fuel to use in the heli, because you'll see a lot more varnishing. You could experiment I suppose...
I and others in my club have run 20-20 4-cycle fuel with synthetic oil and its fine on the Hyper, only a bit less power than the 30% heli fuel.
Hole it the piston: Did you by any chance use a piston-lock tool through the glowplug while torquing the fan/nut onto the crankshaft? If not, and you are ABSOLUTELY sure you didn't run lean, perhaps it was a defective piston, and you should press for warranty repair.
I blew a hole in my piston (muffler broke in half in flight, caused a lean run... 
The liner was not in bad shape so I re-used it and the rebuild was fairly cheap- new bearings, piston, ring. Took one short evening.
Never, ever, ever, ever give up. |