Gregor99 Elite Veteran Location: Western Wa
| Doug,
Thanks for checking in. The reduced headspeed has helped, but the same issues persist. The reduced headspead (9t down from a 10t) has changed the gap between blades from about 1/2 inch to 1/4. The heli is airworthy but still vibrates and is not smooth when responding to cyclic.
I have again examined the head in great detail and believe the issue is related to slop in a couple of the linkages as well as the swash. Specifically, one of the links from the blade grip to the control arm is quite a bit more loose than the other. This is the small non adjustable link that connects the blade grip to the rocker arm. I also have a fair amount of slop in the brass ball in the center of the swash that slides on the main shaft.
I've concluded that my issues are likely the result of some ball link stretching that happened during the crash, combined with typical wear. Since Rick and Fender as still running the plastic head, at speeds matching or exceeding my own, I've concluded that its not so much that the plastic head is lacking. Instead, the plastic head requires all parts be in like new (un-stretched, unbent) condition.
I've been going back and forth as to what the best way to address it. I had already given up on the plastic head. But now I think there could be more life in the plastic head, with a complete head-ectomy. Half of it is already new parts. It wouldn't be too expensive to finish it off with all new parts.
I finally made my decision last night. I know that in the end, I'll never be happy with the plastic head for other reasons. The only reason to stick with the plastic head is to solve this mystery and keep costs down during the learning curve.
As both things are still quite important to me, I decided to get the full metal head. Then I will put on the metal swash, washout and replace the remaining linkages that weren't already replaced. If I have the patience, I'd do this one part at the time, checking the blade tracking after each part so we know which part fixed it.
This way I could keep the rest of the head plastic which is all new parts anyway. It will also allow me to use up my stock of plastic head parts like the extra feathering shafts I have laying around. If it doesn't work out, then I just add the rest of the CNC parts and call it a day.
BTW, I also ordered the CNC tail grips and some K&B dream design tail blades. I didn't need these but wanted to try a different set of blades since my tail vibration seems to be better with the blades removed, despite my tail blades being balanced. |