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Autography FlightPower . Advantage Hobby . Revolution Models

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e-Electric Conversions > Shuttle E-conversion - Best bang for the buck ??
 
 
BradBird
Senior Heliman
Location: Orlando, FL USA

I am converting my Shuttle Plus to electric- First off, I have searched and read all about it but still have my own questions. I have many glow-to-electric plank conversions under my belt but this is my first glow heli conversion. I already ordered the motor mount kit from quickworldwide. I know about which Hacker, Neu, etc motors to use. I want to use the 4S 6000mah Lipo (TP pro-lite) that I have....also I will be installing a funkey scale fuselage, therefore I am looking for enough power for "sclae" flight, not 3D....with that in mind, and thinking I want to run about 1500 RPM headspeed, I "think" I need around a 1000kv motor for the 4S battery, right so far ??!??! Anyways, Found this great combo deal on a Hyperion Motor and ESC for $199 !! http://www.allerc.com/product_info....roducts_id=2108 Any reason this won't work? I wonder if it will fit the mount properly. Only other question is the spec says max unloaded RPM is 12000 RPM+ Oh, I refuse to spend $250 for a Hacker motor, sorry..... Any help woul be appreciated!!!
07-01-2006 Over year old.
 
 
nivlek
rrProfessor
Location: Norfolk England

I don't know a whole lot about electric heli conversions , but I would choose a motor with at least 1200KV . The reason being that , under load you may well only get 80% of the rated KV , and even if the motor would rev harder than you wanted , you could always lower the throttle curve to suit . However , if the motor won't reach the rpm you need for 1500 on the head , then you're stuffed and would have to try say 1300 and that's getting a bit too low .

At the end of the day , it gets dark .
07-01-2006 Over year old.
 
 
cptsnoopy
Senior Heliman
Location: Phoenix, AZ USA

you may want to consider 6s-2p as a minimum battery setup. I am running that in my logo10 and it is doing fine. I converted a shuttle zx with the motor mount that your getting and ran it at 1550 head speed using stock wood semi-symmetrical 550 blades. It flew great on 6s-3p and I tried it on 6s-2p for a couple of flights because I had so much battery left over using the 3s setup. It saved a bunch of weight but I went back to the 3s setup after a motor shutdown low to the ground. (my first auto from a foot high) I later found out that the controller had a problem that caused the motor shutdown. I would go back to 6s-2p if I were still flying it. It is now in the hanger forever...

I did buy the hacker motor and I am now using it in my logo10. It is a good motor. The orks and other motors are also good. I would recommend you try to find the z-power 50 series outrunner. They are inexpensive and there might be one that will mount like the hacker/neu-motor does. The one that tppacks.com is selling is setup for a eRaptor conversion and I don't think that it will work. Be sure to check the diameter before buying to verify that it will fit in the shuttle mount. A 5mm shaft is required also. good luck!
07-01-2006 Over year old.
 
 
flying pastor
Heliman
Location: N.W.Essex. UK.

On paper the hyperion motors look fine...unfortunately they have a 6mm shaft and the HHI conversion needs a 5mm shaft. A shuttle has been converted using a 1000 revs/volt motor and 14 gp2200's so a good motor and 4s should work for scale flight using standard blades. Unfortunately good means just that. Some of the cheaper alternatives get very hot. I have tried AXI's and mega 45's but have now settled on a Kontronic Tango with excellent results on 20 IB 3800's. It is a tight fit in the mount though.
Good luck,
Chris u.k.
07-02-2006 Over year old.
 
 
BradBird
Senior Heliman
Location: Orlando, FL USA

Thanks for all the input so far. I'm looking into Neu motors right now, just trying to find the right KV in the ORK series. For about $150 seems like a good deal. Waiting for a response from Steve Neu over at RC Groups to see what he thinks. I'm thinking either the 1905/2Y (1025kv) or better the 1905/1.5Y (1350kv) if, in theory I can adjust the throttle curve to keep the headspeed down without getting out of the efficient range of the motor.
07-02-2006 Over year old.
 
 
wilerbee
Senior Heliman
Location: Hong Kong

The latest Shuttle conversion kit for shuttle will be available soon. Mine is the prototype. The motor is a chinese motor with around 670 kv. Bolts right on the shuttle frame. My friend tested the motor against a 50 sized nitro and it overtook the 50 in a straight line. The motor is a 14 turn 10 pole motor and it was specially developed for the shuttle. Please check my gallery for the photos.
12-17-2006 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

Quote 
The latest Shuttle conversion kit for shuttle will be available soon. Mine is the prototype. The motor is a chinese motor with around 670 kv. Bolts right on the shuttle frame. My friend tested the motor against a 50 sized nitro and it overtook the 50 in a straight line. The motor is a 14 turn 10 pole motor and it was specially developed for the shuttle. Please check my gallery for the photos.

Looks nice! What battery(s) will you run with this motor?

Clark

______________________
Shuttle RG
Shuttle RG/M
eShuttle
12-17-2006 Over year old.
 
 
ozace
Key Veteran
Location: melbourne, australia

I dont think an ork will fit the shuttle frames, and certainly will not fit with the HHI mount.

we can never have too many, can we ?
12-18-2006 Over year old.
 
 
wilerbee
Senior Heliman
Location: Hong Kong

csc,

I'll try first with 2 4s1p packs in series. that's 8s. Will try different configs later. I just use what I have on hand. I use the same packs in the same config in my UH-1 wihtout any problems except a short (6 mins.) flight time, and my UH-1 weighs in at 9 LBS !!

p.s. 2200mah 20C packs. More like 15C I think. China made polys !!
12-19-2006 Over year old.
 
 
Toolman
Senior Heliman
Location: London

I have an old Shuttle ZXX (my first proper heli) which I am converting to Leccy.
I have kept it for sentimental reason and the 30size ic engine was pretty down on power, but it has got lots of upgrades & metal parts.

Anyway I have a Tango 45-10 motor & Jazz speedo & will run it with 5S flightpower pack using the stock clutch & a HHI motor mount. I can’t at present charge more than 5S unless I run 2 packs, and the Tango is 1050 RPM/V. My question is what sort of performance will I get? I have taken step to reduce weight & am fitting 3x 9650 servos on CCPM & a light weight canopy. With a 3700mah pack I reckon to be pretty close to the original weight. I also wonder if I would be advised to put on shorter blades? I am aiming for similar performance to a Logo10, and want to run about 1850rpm on the head

What do you think, am I going to be disappointed? I realize this will be no Trex600!

Tim.
03-16-2007 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

I have been flying my eShuttle with a Tango 45-08 on this motor mount, CC HV85 ESC, and a Thunder Power TP4600 6SXL lipo for power. It has CMT carbon fiber main blades, stock tail blades, upgraded metal swash, 9252's with a Gy401/9254 for rudder. It started life as a Shuttle Top Start which I converted to a ZXX.

I've got 25 flights on it now and am getting 9:30 comfortably out of the pack. I'm running in Governor mode with NORMAL set up for 1500 headspeed and hauling around 1.3lbs of training gear. As is, AUW is 8.8lbs (including battery). Without the training gear the AUW weight will drop to 7.5lbs which is exactly the same weight as it was when in Nitro mode. I also have an Eagle Tree Systems Data logger onboard to record headspeed and electrical performance. This has been invaluable in determining the proper setup and run times.

I only wanted to run one battery pack and the largest one I found that would fit between the frames was the TP4600 6SXL (195mm L x 46mm W x 36mm H). The brick pack fits perfectly between the frames and allows some fore/aft movement for perfect balance. I cut the upright to the servo frame off to make room for the battery. The servo frame is plenty strong with the remaining screws holding it to the main frame.

Works great, plenty of power! If you have any questions, let me know.

Clark

Forgot to add that I upgraded to the Shuttle RG delrin main gear and autorotation unit.



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Shuttle RG
Shuttle RG/M
eShuttle
03-16-2007 Over year old.
 
 
Toolman
Senior Heliman
Location: London

Clark,
Nice looking machine. I like your simple but neat method to mount the Lipo pack.

Question did you find that your HHI motor mount needed a little fettling to get the Tango to fit?
I found the my motor was quite tight when I bolted up the side plates on the mount, so I filed a rebate about 0.5mm deep on the inside of plates to clear. Also I found I had to open out the upper mounting holes (to give a little adjustment) so that the motor would align square with this clutch bell.

With my smaller 5s pack I am finding I have to mount the battery well fwd to get the cg right.

Tim.
03-21-2007 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

Hey Tim,

Thanks for the comments!

Yes, I did have to fiddle with it to get it to fit properly but I didn't have to file or customize it in anyway, and it was tight. First, I test fit the motor to the mount and it fit fine. So, I took it apart and installed the mount to the frame. After getting everything tightened up, the Tango wouldn't fit???

Then, I removed the mount from the frames, loosened up the mount & frame screws, mounted the motor to the top of the mount, then slid the sides into place and attached the screws that didn't go through the frame. After adjusting the clutch clearance, I just tightened everything up. Once installed it fit perfectly.

If you look closely at the pics to the rear of the frame, you'll see two aluminum crossmembers, one just above the boom support attachment point above the landing gear, and another directly above that at the top of the frame. I added these (#2511-006, M3X57 Crossmember) to help stiffen the frame and to help spread the frame for the motor mount. Works great and the frame is made to accept them, I guess as an option part!

Here is a photo with the batteries in place. As I stated before, there is plenty of fore/aft movement of the battery to get the balance spot on.

What kind of flight times are you getting with the 5s pack?

Clark



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Shuttle RG
Shuttle RG/M
eShuttle
03-21-2007 Over year old.
 
 
Free Bird
Senior Heliman
Location: Somewhere in the USA

Clark,

I have been thinking of converting a Shuttle that I have hanging around not doing anything and ran across this thread. Nice job on your conversion! I liked it so much that I just ordered the motor mount that you show in your pics. A couple of ??? though, did you change the pinion gear? If so, to what number of teeth? Where do you get Kontronic motors? Do you know what other motors that might work? How do you connect the motor to the clutch/fan assembly? Is there a special adapter that you need? Can you do aerobatics with your shuttle (not hard 3D)? Sorry for all the ??? but this something I have been thinking about for a while now. TIA for your responses!

FB
05-06-2007 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

Quote 
Clark,

I have been thinking of converting a Shuttle that I have hanging around not doing anything and ran across this thread. Nice job on your conversion! I liked it so much that I just ordered the motor mount that you show in your pics. A couple of ??? though, did you change the pinion gear? If so, to what number of teeth? Where do you get Kontronic motors? Do you know what other motors that might work? How do you connect the motor to the clutch/fan assembly? Is there a special adapter that you need? Can you do aerobatics with your shuttle (not hard 3D)? Sorry for all the ??? but this something I have been thinking about for a while now. TIA for your responses!

FB

Hey FB,

Thanks for the comments!

First, nope, can't change the pinion, you're stuck with the stock unit. So, for calculations, your gear ratio is 9.625:1. An adapter for your clutch comes with the motor mount. The mount is actually very nice and works perfect. Being that you will be using the stock clutch, you won't need to use the soft start function in the ESC. It will soft start all on it's own. Works like a champ.

I selected the Kontronik Tango 45-08 Motor solely based on others that have done this conversion. I am sure there are other motors that you could use but I stuck with what I was sure would work. Being that these motors are expensive, I didn't really want to experiment and they are very good, you won't be disappointed. Their reports were very approving of the motor specifically for this purpose and some were running 6s (3s x 2) and others 8s (4s x 2). They were attaching the batteries to the outside of the frames, which I did not want to do.

Initially, it was my intention to run 8s but I couldn't find an 8s battery to fit the frames they way I wanted it to and I really did not want to run two batteries at at time (4s x 2). I found the Thunder Power TP4600 6SXL battery (Size mm [LxWxH] 195 x 46 x 36 - Weight (grams) 671) which fits within the frames perfectly.

I think the 45-08 motor's sweet spot would have been with an 8s setup but it runs fine on 6s. There is lots of power in this motor. However, based on my real world experience of 50 or so flights on this setup, I am going to try a Tango 45-10 motor in my other Shuttle RG that I am converting right now. It has a higher Kv which will yield a little higher RPM on the 6s setup for a given throttle setting.

You want to hit your target headspeed (I use 1550rpm) at approx. 75 percent throttle. My 45-08 (on 6s) isn't hitting the 1550 until about 88 percent throttle. However, I am dragging around a Roto-Pod training gear worth 1.3 lbs too. Once I can lose this, the performance will rise considerably. At any rate, this is not a problem with my flying style (hovering, basic circuits) but I would like a little more headroom for the governor. So, I think the 45-10 will be perfect on 6s in this application.

Being that I am still learning, I cannot do aerobatics yet, but there is more power available in this motor/setup than with the OS .32 I had before. So, I don't see any reason this baby can't do anything it's fueled counterpart could.

Tower Hobbies sells the Kontronik Motors 45-08. If you wait for one of their sales where you can take $30 off any order over ~$225, you can get a good deal on them. That is what I did. Every penny helps, lol.

Now that I have my setup dialed-in, I run a timer and set it for 9 minutes. This keeps me well within the 80 percent rule so my packs will last. Again, once I lose the training gear, flight-time and performance will rise significantly.

Hope this helps, let me know if you have any other questions. PM if you prefer. Let me say this is not a cheap solution but it is really nice once done and performs great. Last, it is clean!


Clark

______________________
Shuttle RG
Shuttle RG/M
eShuttle
05-06-2007 Over year old.
 
 
Free Bird
Senior Heliman
Location: Somewhere in the USA

Excellent info Chris! I was looking at Tower's site and also saw the 45-10 and was thinking it would be a good choice for a 6S setup. Very cool that you're converting an RG. I also have one that's partially build. Does the same mount system work in the RG? I really like the idea of an E-RG!

Cheers ... FB
05-06-2007 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

Yep, the same motor mount works perfectly in the RG. I also am converting an all carbon fiber version RG/M so, I'll have three of them!



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Shuttle RG
Shuttle RG/M
eShuttle
05-06-2007 Over year old.
 
 
Free Bird
Senior Heliman
Location: Somewhere in the USA

Nice! Now I've got a really good reason to finish my RG! How are you going to mount the batteries in the RG?
05-06-2007 Over year old.
 
 
csc
Senior Heliman
Location: Nampa, ID

Ah! That is the bug right now. I'm working on it!

______________________
Shuttle RG
Shuttle RG/M
eShuttle
05-07-2007 Over year old.
 
 
jthomeo
Heliman
Location: Sao Paulo, Brazil

Motor Calculator

Hi. I've developed an online motor calculator. If you guys want to try, just access my club link.

Online
Downloadable

I'm expecting some hep to make it better, so please post suggestions.

Special thanks to Wilerbee and ErickkLaw.

Enjoy,

Joao.
06-28-2007 Over year old.
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