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Mikado Modellhubschrauber . GrandRC . CanoMod

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e-Century Hummingbird - Swift > 3D Pro Scratch Build
 
 
heli_madken
Senior Heliman
Location: Liverpool, England

Hi,

Thought I would show you my 3D Pro based hybrid heli -



I designed a carbon chassis that is based around a single piece of carbon (the black line in the drawing below) which holds at the front the battery, receiver, motor, RC-Helitech belt drive jockey unit and tailboom mount and at the rear a 401 gyro -



I slung the motor underneath and moved the maingear above the tail drive gear so that the usual step in the chassis isnt needed. I used the stepped bearing from the kit between the main and tail drive gears so the mainshaft is running truly in three seperate bearings, the maingear is sandwiched between two. This reduces stress on the maingear and lets me use a JustGoFly 400DH motor, it also takes away the friction between both gears so the auto-rotation unit operates more freely. Moving the taildrive gear down also increases the distance between the mainblades and the tailboom reducing the risk of tail strikes -



I built up side frames in 1.5mm carbon to finish the chassis



And designed carbon based landing skids, the tray on top is for electrics -



I used an aluminium arrow shaft for the tailboom and a 397 tooth belt to extend the tail and let me use KOK 285mm blades from a Trex. I used the Microheli tail gearbox with the bearing flange drilled out together with my own design vertical and horizontal tail fins. The tail blades are from a Shogun which are slightly larger than stock -



I tidied up the electrics as best I could and housed the reciever in a small project box, I am using a CC ESC and seperate Medusa BEC -



I couldnt find a canopy that I liked so I made my own from scratch making a model first then mould and finally casting the canopy -



I used some waterslide inkjet decals to dress up the canopy and painted it using acrylics -



I havent done loads of flying with it yet as the weather hasnt been too fantastic but hovering is super stable and performance from the 400DH motor frightening. The RC-Helitech conversion has been fantastic running very smooth, coupled with the 401 the tail is rock solid and very responsive -



I documented the build on my website -

http://www.rcmi24v.pwp.blueyonder.co.uk/

More pictures in my gallery

Ken
04-30-2006 Over year old.
HOMEPAGE  
 
 
garage_flyer
Key Veteran
Location: Elk Grove, CA (Sacramento area) U.S.

Wooooooooooooooooow! Way too coooooooooooooooooool!

I wish I can do half of what you do. Love your build site too!

Keep them coming
04-30-2006 Over year old.
 
 
Greybird
Veteran
Location: Davie, Florida

Man. That is really nice!
04-30-2006 Over year old.
 
 
litespeed600
Senior Heliman
Location: St. Charles, Missouri

Great site, heli_madken!

Your building skills are incredible. But quite a few of the links don't work and feel I just read a book with no ending.

Part 3 and on of the Eco build,

Pictures and on of the CH46 Sea Knight.

Very impressive indeed!

Tom

I'm married so you know I am no stranger to pain!
04-30-2006 Over year old.
 
 
heli_madken
Senior Heliman
Location: Liverpool, England

Thanks for the coments everyone

I know the site isnt quite finished I guess I just keep thinking of new ideas and cant stop myself one day I will get time to back up and finish everything off.

Interestingly my site is to feature in a new programme made by the BBC/Discovery Channel, its used as a source of info for contestants to build R/C stuff, kind of like Junkyard Wars / Scrapheap Challenge sounds like fun
04-30-2006 Over year old.
HOMEPAGE  
 
 
cudaboy_71
Key Veteran
Location: sacramento, ca, u.s.

fantasitc craftsmanship! i wish i had either the time or the skill to design and fabricate like that. i did a fair amount of 2D CAD stuff early in my career....but, i think any residual knowledge is long gone by now.

you wouldnt happen to care to start a cottage business would you? i'd like a frame like that for my little pig.

if it ain't broke…break it.
04-30-2006 Over year old.
HOMEPAGE  
 
 
heli_madken
Senior Heliman
Location: Liverpool, England

Hi Cudaboy,

I tried to design something that was pretty generic, I made the same frame just scaled down slightly for the Hornet CCPM Head -



This flies so sweetly, to be honest the Hacker 22s motor I have in it is not as powerful as the 400DH but its so much smoother and quieter.

The Easton arrow shaft that fits this version is camouflaged so I painted the canopy the same scheme

I can see that I went overboard with the thickness of carbon I could easily come down to 1mm.

All your mechanics from little pig would transfer straight over, I havent got access to CNC yet (all that filing!!!) but if I got enough interest I would make a kit consisting of the frame tailboom, landing gear, canopy and tail braces etc.

I enjoyed making it, at least its different
04-30-2006 Over year old.
HOMEPAGE  
 
 
yongary
Senior Heliman
Location: Lafayette, Indiana

SWEEEEEET

good job!
05-01-2006 Over year old.
 
 
CRB68
Senior Heliman
Location: Tombstone, AZ

Hello Heli_madken.

Great job on the heli. Do you plan to build another but without so much mass? 1.5mm and 2.0mm material would appear to be way overkill for a micro frame this size.

PJ
05-02-2006 Over year old.
 
 
heli_madken
Senior Heliman
Location: Liverpool, England

Hi I agree, I tend to go a bit bullet proof with my designs, cant help myself!! I could easily come down to 1mm sheet for frame, I wouldnt want to go lower than 1.5mm for the skids as carbon tends to shatter if the force applied is at an angle

Having said that at 568g it is lighter than a Trex at 625g, I know its heavier than a 3D Pro (listed at 380g) but I am using a Trex motor, large LiPo and Trex sized rotors so performance wise its on a par with this class of machine
05-02-2006 Over year old.
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gorn
Elite Veteran
Location: Western Australia

Fantastic! I want one!

If you bling it, they will come :D
05-02-2006 Over year old.
 
 
balbs
Key Veteran
Location: Los Angeles, CA

Yeah how much for the kit...Frame, skids, canopy...
05-02-2006 Over year old.
 
 
heli_madken
Senior Heliman
Location: Liverpool, England

Hi,

For all the Carbon/Delrin components, tailboom, tailbrace, horiz/vertical fins, canopy painted to your choice with your design graphics the kit would be - £127.39 ($234.37) plus postage.

You would need to provide all electrics, maingear, head assembly, tail assembly plus RC-Helitech beltdrive (I can provide this as part of the kit if you wish for £38.06)

Ken
05-02-2006 Over year old.
HOMEPAGE  
 
 
rbiasi
Senior Heliman
Location: La Costa, CA - USA

Wow! That's an awesome heli. I think it's the sweetest micro I've seen.
05-03-2006 Over year old.
 
 
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e-Century Hummingbird - Swift > 3D Pro Scratch Build
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