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Ron’s HeliProz South . Century Helicopter . MTA Hobbies

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e-Align T-REX 250-450-500-600 > FlightPower Evo20 flight report - wow!
 
 
J2M
Senior Heliman
Location: UK

Hi all,

I have been running a 6S Rex for some time now with reasonable but not spectacular 3D performance on 2 x 1320 packs. I got my hands on a pair of the new FlightPower Evo 20 3S1P 1200 packs recently and the performance is just stunning now even though these packs are heavier than the 1320s (240g vs 170g). My Rex will now outclimb my Raptor 50, tic-toc and rainbow with great authority and its 3D potential is really only limited by a lack of tail authority which I hope to fix with some upgrade tail blade holders and some longer tail blades.

I took a video about 10 days ago which should be up on the FlightPower website very soon. It's not a demo video as such as it was only the 3rd flight on these packs and I was just messing around enjoying the power. You can see the tail is struggling to hold in the wind conditions which were quite tough for a micro heli(15-20mph breeze).

The set-up shown in the video is:

Rex 450X with long tail boom and HS1092 CCPM kit
6S1P FlightPower Evo20 1200 (2 packs of 3S1P)
Mega 16/15/6 with a 13 tooth pinion
CC Phoenix 35 ESC
SAB 305mm
3xHS55 on CCPM
1xAshtek HDS-877 10g digital on rudder
CSM 560 Micro
10-06-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

The link to the video is now up. Look at the bottom left of the FlightPower home page.

I forgot to mention that I'm not using the BEC on the CC35. Instead, I'm using an SBEC. Also, pack temps are 120-130F, motor temp is 140-150F and the CC35 is barely warm to the touch
10-07-2005 Over year old.
 
 
Rappie_uk
Heliman
Location: south-east u.k

I got my fist flight with my new Evo 20 1800mah 3s1p tonight, and thought the same as you WOW!!!
I'm running the 400dh with 315 woodies and could not get it to bog at all.
Only ran for about 5mins and the batt was only just warm .

Joe

T-Rex,Mega16/15/4,CC35,sbec-5v,4xHs56,Gy401,FutabaPcm,4sTp2000,Align alu head and home made eccpm
10-07-2005 Over year old.
 
 
d3sbo
Senior Heliman
Location: cambridge uk

hi J2M
1) what headspeed are you running
2) how much amps do you pull out off the packs
3) whats your flight time

nice to see someone else useing 6s setup
i am useing
flightpower 1050
mega 15/16/5
12 pinion
3200 head speed
jazz esc
full pitch amp draw 11.1
8 mins flight time

one off the long tail shafts works well with long ball links
10-10-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

Hi d3sbo,

1) I've never checked the headspeed I'm afraid as I don't have a tacho that reads above 2000 rpm!!

2)/3) 7 minutes of continuous 3D drains exactly 1.0Ah out of the packs
Hover power is about 100W and so about 5Amps on the 6s set-up. I have not measured peak current yet but I've flown set-ups that peak at 250-300W and I believe that this set-up is delivering at least 500W peak, based on the flight performance. This would still be only 25A peak which is not stressing the Evo 20 1200 packs at all
10-11-2005 Over year old.
 
 
steph
Key Veteran
Location: Hampshire England

Quote 
Also, pack temps are 120-130F


Quote 
This would still be only 25A peak which is not stressing the Evo 20 1200 packs at all


Then why are your packs getting 130f i call this stressing the packs they are getting too hot
When i talked to flight power they told me the cooler you run the packs the better and 50 deg c is max you are over 50 deg c
These new evo packs seem to be producing the punch that you need but how long will they last at that temp
I will hopefully be trying a evo 3s 1800 when i can get my hands on them they seem to be like gold dust at the mo
10-11-2005 Over year old.
 
 
steph
Key Veteran
Location: Hampshire England

Just got hold of a 3s 1800 li-po from my lms can't wait to try it first i have to give it at least three 5 min discharges @ 8 - 10 amps to break it in
10-14-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

Steph

"Then why are your packs getting 130f i call this stressing the packs they are getting too hot
When i talked to flight power they told me the cooler you run the packs the better and 50 deg c is max you are over 50 deg c "

You are nit picking somewhat because the top end of the range I quoted is 54C - not hugely over the 50C "limit" which I personally take as an advisory to maximise pack life rather than an absolute limit. I am interested in maximum performance and if cycle life drops from, say 500 cycles to 200 cycles, so be it! I suspect you'll find that many people don't regard 130F for lipos as at all excessive and that many "hot" set-ups you'll see described on RR and elsewhere generate pack temperatures well in excess of 130F if their originators are being honest!

Bear in mind also that my orginal post was made with brand new packs and I didn't bother with any running in process. I now have 17 cycles on the packs and the packs are running somewhat cooler (not exceeded 115F on last 5 flights) and the performance is showing no sign of dropping off so I can't say I share your concerns.
10-14-2005 Over year old.
 
 
steph
Key Veteran
Location: Hampshire England

Hi J2M

Quote 
You are nit picking somewhat because the top end of the range I quoted is 54C - not hugely over the 50C "limit" which I personally take as an advisory to maximise pack life rather than an absolute limit


Then can you answer me this if the 1200 pack is a 24 amp constant and you are running a 6s set-up you are probably pulling 4-6 amps in the hover and possibly 17 -18 amps full climb this is no where near the 24 amps constant and not touching the 30c burst then why are your packs getting anywhere near 50c or above surely the packs should not even be seeing 30c

My Trex is a 3s set-up and I draw 12.5 amps in the hover and 25 amps in full climb the 3s 1800 fp pack without the canopy on get to 45c with the canopy on im over 50c

I ran a test on the 3s 1800 @ 7.5 amps the li-po temp got to 30c in 5 min ambient temp was 12c outside what temps are we going to see when the ambient temp is 25c

Nit picking I don't think so these 20c con and 30c bursts fp packs are they all that they are made out to be

Quote 
20c constant should be seen as the maximum full throttle that can be applied ongoing before damage to the pack will be inevitable


This statement taken from the instruction sheet that comes with the 3s 1800 pack if 20c is the max where does the 30c come into the equation

And yes i like to think that i'm getting the most from my investment and not just burning my money up making fp rich in the process
10-14-2005 Over year old.
 
 
GScott
Key Veteran
Location: Lewis Center, OH

Does anyone know of a U.S. distributor for these batteries?

Thanks.
Gary
10-14-2005 Over year old.
 
 
FlightPower
Veteran
Location: Herts UK

GScott,

Please contact your favourite US distributor and get them to give us a call.

; )

Julian

Julian
10-14-2005 Over year old.
 
 
d3sbo
Senior Heliman
Location: cambridge uk

just one thing no battery temps I have noticed

if I give my heli to a good 3d pilot like
Andy fell 8th in 3D Masters I think
the batteries don't even get warm.
if you use all the pack up they get warm to

any way a 6s setup I think should not get hot
may do if your have over +12 pitch

I have had a 3s setup which I turned the label on the flightpower packs black they use thermal paper for the stickers
10-14-2005 Over year old.
 
 
steph
Key Veteran
Location: Hampshire England

Hello Julian from flightpower

As you are observing this conversation mabe you can tell us where we are going wrong and why the evo 20/30 c rated li-po are getting hot 50c and above i thought these new li-po cells were supposed to stay a lot cooler
10-14-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

Hi Steph,

" you are probably pulling 4-6 amps in the hover and possibly 17 -18 amps full climb this is no where near the 24 amps constant and not touching the 30c burst then why are your packs getting anywhere near 50c or above surely the packs should not even be seeing 30c"

Agree with you on hover current but I'm not sure where you get the 17-18Amps full climb figure. This would equate to only about 375W which is nowhere near enough to get the flight performance that I have demonstrated on video. Ready-to-fly, my Rex weighs 830g or 1.83lb. I don't have in-flight figures for my 6S Rex as I just haven't had the time or inclination to strap on my Eagle Tree data logger but from past experience with everything from Hornets to Ion-X's, I am confident that the flight performance equates to a set-up with at least 250W/lb peak power and probably more. Hence my estimate in an earlier post of at least 500W peak power and peak current of at least 24A (20C) or more (assuming 3.5V per S under load).

You do raise an interesting question about why packs get hot (in this and other applications). I've already posted that a 7 minute flight drains 1.0Ah from the Rex packs indicating that average current consumption over a flight is only 8.6A even under continuous 3D. Looked at this way, it may seem surprising that the packs are at all warm. (By the way, the same has been true of every data set that I've analysed from my data logger. No matter how hard you fly the heli, it is difficult to get average current to be more than double hover current.)

I think you have to step back and ask what is the source of heating. It's my belief (and battery experts please step in to correct if necessary) that the principal source of pack heating for lipo and most other secondary cell chemistries is I2R dissipation (ohm's law) due to the pack's internal resistance rather than any chemical reaction effects. If this is true, then pack heating is proportional to the square of current so that short duration high current peaks during climbouts or 3D manouevres have a disproportionate effect on pack heating. The conclusion must be that if you move to packs with a higher peak current capability and use that capability, you'd expect them to run hotter - there has to be a price for performance!!

Which brings me back to the FlightPower Evo20s. The 3D performance of an electric heli is most easily measured by just one number - peak w/lb figure (and I'm talking about peaks lasting for meaningful periods of time, not a few milliseconds as quoted by some e-flight vendors). In turn peak w/lb comes down to current delivery and voltage stability of the battery pack ( assuming all other factors are equal). All I was trying to highlight in my posts is that the Evo 20 packs deliver in spades on these two measures and the performance of my Rex has been transformed simply by fitting them. I sent the video to the FlightPower people because I was amazed at the performance I was getting from the little Rex. I have absolutely no doubt these packs can deliver 20C and more. If you don't want to believe it or are concerned about pack heating, just buy something else!!

One more thought, perhaps I've misunderstood your post but it seems that you think that the Evo20s or any other lipo isn't a genuine 20C lipo unless it doesn't get warm under that sort of load. At that rate of current draw, the pack will, by definition, be empty in 2.5 minutes or less. I defy you to find any pack from any manufacturer anywhere, lipo or otherwise, that won't get seriously hot under that sort of duress!!
10-14-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

d3sbo

"any way a 6s setup I think should not get hot
may do if your have over +12 pitch"

You can't really say that 6s setups shouldn't run hot as a general rule. If you have a 3s setup and a 6s set-up of equal performance, the 6s setup will run a lot cooler. But if the 6s set-up is delivering much greater performance, then it might run just as warm as a 3s set-up.
10-14-2005 Over year old.
 
 
d3sbo
Senior Heliman
Location: cambridge uk

hi J2M

there is something in what you say

i should off said my set up .......

well i can say my setup with a 11pinion got hoter than 13 pinion with the same performance same head speed that is
11 pinion at 100% atv govener mode
13 pinion at 88% atv govener mode
i am useing 12pinion at 92%atv now

i have seen posts on hear saying run your esc as close to 100% as you can for max efficiency
10-15-2005 Over year old.
 
 
steph
Key Veteran
Location: Hampshire England

Yes i am amazed with the performance on my Trex with a 3s setup your 6s setup is unreal i am not disputing this fact and as you say if you are pushing the flight envelope to the limit then you should expect hot batteries

Still my question is mabe i am not explaining this correctly so here a i will try again
Today i used a thunderpower 3s 2100 15c constant and 20c burst the temp got to 45 deg c after 10 min flying
I then changed to a flight power 3s 1800 that is 20 c constant and 30 c bursts and after 7 min flying the temp is 60 deg c on the same set up surely the flight power li-po should be cooler as it is a higher discharge c rating

i am in fact concerened with the temps the flight power li-po are getting to and i am only trying to find out if the flight power can withstand these temps or will this damage the li-po in the short term

As i have said my setup draws 12.5 amps in the hover and approx 25 amps on full pitch @ 9 deg any more than this and i will be overloading the cc 25 and on this set up i would expect the evo 1800 @ 20/30c to be more than enough to keep this setup on a lower temp range
10-15-2005 Over year old.
 
 
J2M
Senior Heliman
Location: UK

Hi Steph,

I can see where you're coming from now. The obvious question to ask is whether you're comparing like-for-like in terms of performance - is the performance identical with each pack or are you getting higher peak currents with the Evo 20 pack? Is the climbout and the ability to sustain RPM through metronomes and other pitch (ie peak current) intensive manoeuvres better with the Evo 20 pack or not? A more factual way of evaluating it is to see how much charge each pack is taking per minute of flight time. You don't explain why you flew the Evo20s for 7 min versus 10 min on the 2100s but, just for the sake of argument, if you're using the same Ah in 7 minutes with the Evo 20s as you're using in 10 minutes with the 2100s, then you'd have a very clear indication as to relative current delivery and an explanation for the temp difference.

At the end of the day, if the packs are performing identically but the FP pack is running hotter then maybe you need to ask the FP guys direct for an explanation.
10-15-2005 Over year old.
 
 
tugmachine
Heliman
Location: NJ

hey rappie what pinion are you using on your 16/15/4 i only get about 10/12mins out of my rex with tp2100 15 tooth pinion.
10-16-2005 Over year old.
 
 
FlightPower
Veteran
Location: Herts UK

Steph,

I think J2M has done a great job in discussing the considerations of relative performance. I am really glad that you are amazed by the performance of your heli on Evo 20 3s.

For anyone who has not seen J2M's astonishing 6s 1200 Trex here is the link: http://www.flightpower.co.uk/TRex_6s_Sep_05.wmv

There are three other considerations that occur to me on the subject of temperature in your setup. The first is more customer relations than technical: When we get asked about setups we try to promote conservative applications to maximise reliability. Technically we know that our packs can run successfully above 60 degrees C but we try to promote 50 deg. C or below. We also know that during our abusive testing we have measured 1800 packs at 120Amps for several seconds (66.7 C) but we specify peaks of 30C. The reason for saying this is that you may be worried that you are doing something daft to your pack where in fact you responding to a conservative and sensible suggestion from us.

You also asked earlier: if 20C constant was the limit before overheating where does the 30C come in to it. The answer is that no-one but a loon would set up a 20C constant application in a heli. If 1C constant means "flat in one hour" 20Cconstant means flat in 1/20th of an hour = 3 minutes. This is a bench-test condition, not an enjoyable flight. 20C constant 30C peaks is an either-or statement. It is not stating that the battery is designed to output an average of 25C constant. In real life we normally see helis hovering at some where between 4 C and 9 C - (9C would be a world-class competition model). The 8-20C range is for large acceleration and deceleration manoevers and the 20-30C is for the absolute peaks when pitch is suddenly applied. When we notice that a heli is performing extraordinarily well, (as J2M stated) we notice the results of sustained peak Watts per lb or power to weight ratio - generally the abiliity of the machine to change direction suddenly or produce massive climbs or loops at high g. In other words we notice the ability of the machine to do much much more than just hover or produce level forward flight. Even when you are pumping a model in 3D maouvres we see peeks and troughs of current demand with some of the troughs much lower than the hover condition. What you will find is that the average current in a powerful heli is unlikely to exceed 10C (your flights are going for 7 minutes = 8.6C average) so the interesting bit is what happens during the moments when you hit the collective. As you have noted, the Evo 20 pack delivers amazingly well here.

The other thing that occured to me was the probable use of an IR thermometer. Please check whereabouts on the pack you are pointing this device. The pack that you are comparing has is mostly white and silver (quite a poor IR radiator). The Evo pack has large areas of brown-gold Kapton which is quite a good IR radiator. Next time you check the temps, try pointing the device at the side of the pack where you can see the silver side of the cells through the clear heatshrink, that way you will be cpmparing like with like. My hunch is that the 5 degrees C that has been troubling you will dissapear.

Cheers!

Julian
10-17-2005 Over year old.
 
 
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e-Align T-REX 250-450-500-600 > FlightPower Evo20 flight report - wow!
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