jimmyhua Veteran Location: Guam
| Digging up Old Dirt. warlock1174You've probably already sold all your Hawk Heli's by now. But, hopefully someone here can learn from your mistakes. After buying & building a FalconSEv2, I'll be the first to admit, the kit isn't meant for any beginner to build. There are too many minor details that a new person can screw up.
Here's the detailed post you made in rcuniverse, colored in darkblue.
Known Hawk Issues.
Well, the first and most important is the drive shaft of the counter gear. This can be seen here: http://centuryheli.com/manuals/cn100xHawk4/step9_10.gif
9 times out of 10, there will be no problems with this part, however, I personally know several people who also frequent this site that have had the same problem I did. Namely, the two bearings that fit on the shaft do not always fit tightly. Over time, the shaft itself will begin to wear down from the vibration of the bearings that results from the loose fit. Feel free to remove this segment from your helicopter, and it will be interesting to note how many people are surprised when they see this. The problem with this, is that eventually, when the shaft wears down enough, it will cause the whole shaft assembly to slide downward, just barely enough to allow the gears to disengage. This in turn will cause a loss of rotor speed, and the engine will scream. This defect has been ACKNOWLEDGED by Brian Anderson who is a tech support person working at Heli-world.
Response: There's no way the counter gear could slip down unless, the set screw loosens, or the shaft breaks from wear. However, you could get so much wear that the counter gear will skip/slip. If you find the bearings have a loose fit, or the inner race doesn't fully set with the shaft. It's time to take it apart, and put a thin coat of blue locktite, wait for it to dry, then slide the BB's back on.
Secondly, the rubber dampers on the rotor head block. They can be seen here:
http://centuryheli.com/manuals/cn100xHawk4/step1_2.gif
Again, I am not the only one who had this problem...
But anyway, the stock rubber dampers work fine. The problem is the washer that separates the blade grip from the head. The washer actually wears down the dampers and eventually you get a little bit of play in the rotors. This problem has not been as frequent, because several people have told me that they noticed the washers were too small right away, and substituted larger ones in their place. I had called heli-world, and Mr. Brian Anderson advised me that he had the same problem, so he substituted bearings in their place. I took his advice and did the same, and ended up with an even worse problem.
The second problem is that some of the swashplate bearings were extremely tight in the plastic race. Again, I am not the only one to have had this problem, however, it seems to be limited to the Hawk 4. Apparently, the company that actually builds these machines had switched to a new milling device that allowed for just a millionth of an inch of error. But, the machine had been incorrectly programmed and produced several that were to tight. They realized this only after several hundred kits had been produced.
Mr. Anderson gave you some bad advice. Yeah, if the bearings are in the plastic housing are on so tight that whatever's in it doesn't turn freely. It's wrong. Call them on it.
I have no clue what's wrong the the current set of rubber dampers & washers. The washer has to be small, so that the Bearing rides on the washer on the inner race only. I think it can stand to be a little thicker though. That washer is there to keep the rubber damper from rubbing against the BB on the outside races. With the washer there, the dampers should only give friction to the inner races.
And finally, on the main shaft, as seen here:
http://centuryheli.com/manuals/cn100xHawk4/step13-1.gif
The mast stopper on the main shaft can, in some instances, wear away the plastic on the underside of the frame it touches. It seems to me that the simplest fix for this was to simply turn it upside down, and put a washer in between it and the frame.
Whatever you do, don't flip the mast stopper and slap a washer there. It will defeat the purpose of having a BB up in that area. Most likely, you forgot to put that plastic spacer that you see right next to the BB. You need to put that big plastic washer on top of the BB, and then stuff them both into the plastic frame.
That big washer pushes the BB down and ensures that the BB is held by frame by outer race. The mast stopper comes up, and contacts the BB on the inner race and holds onto the main shaft.
If you forget this, then the BB will slide up, the mast stopper will follow, and parts of the mast stopper will rub against the frame. You will get plastic all over the place, but it will fly fine.
Some others have mentioned that although the picture is correct, the instructions tell you to put the plastic spacer below the bearing. You will get alot more plastic bits this way.
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